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Twist-Pin Wire Crimping Equipment

Crimping twist-pin contacts to wire with stable force

CRIMPING EQUIPMENT · LP-WC2024

Built for Stable, Repeatable Crimping Quality

Twist-Pin Wire Crimping Equipment in one sentence: The LP-WC2024 terminates wire onto twist-pin contacts with servo-controlled force and per-cycle traceability. It complements the LP-MC2024, which handles pre-crimped contacts, and suits lines where the wire termination rather than the contact is the process being qualified. The result is a repeatable joint that can be evidenced per part.

Twist Pin Wire Crimper
Twist Pin Wire Crimper detail

The LP-WC2024 crimps twist-pin contacts onto wire with servo-controlled force and full per-cycle traceability — the complement to the twist-pin crimping machine for pre-crimped contacts and wire termination.

  • Servo-controlled crimp force
  • Full per-cycle traceability
  • Quick change-over between contacts
  • MES-ready data output
  • Stable, repeatable wire termination
  • Low-maintenance industrial build

Typical applications: Aerospace & Defense · Automotive Electronics · Telecom & 5G / RF

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Where the Twist-Pin Wire Crimping Equipment fits

Where it does not fit

Not a substitute for a contact-level crimper when the contact itself needs forming, and not suited to dual-wire parallel loose terminals. Wires outside its specified cross-section will fall outside the force window, so confirm your range before ordering.

Twist-Pin Wire Crimping Equipment — Technical Data

ParameterValueUnitTest condition
Repeat accuracy±0.01mmServo stroke at the applicator
Wire range0.08-1.0mm²Varies with contact size and tooling
Crimp force controlServo-controlledStored recipe per part number
TraceabilityPer-cycle loggingData output ready for MES
Change-overTool-free fixture swapBetween supported contact sizes
Delivery10-15working daysStandard configuration, subject to confirmation

Model comparison

ModelKey specificationsPositioning
LP-WC2024±0.01 mm, servo force, per-part dataTerminating the wire onto a twist-pin contact
LP-MC2024±0.01 mm, closed-loop force curve monitoringCrimping pre-crimped twist-pin contacts at higher force control
LP-DC2010Dual wire, 0.12-0.3 mm², semi-automaticTwo small wires into one loose terminal

Pricing, lead time and certifications

MOQ1 set
Lead timeConfirmed per order, depends on configuration
AvailabilityInStock
Quote termsWritten quotation within 24 working hours
CertificationsCE

Twist-Pin Wire Crimping Equipment — FAQ

How does the LP-WC2024 differ from the LP-MC2024?+
Both crimp twist-pin contacts. The LP-MC2024 concentrates on closed-loop force curve monitoring for pre-crimped contacts, while the LP-WC2024 focuses on terminating the wire onto the contact with its own servo force profile.
What is the repeat accuracy?+
Stroke repeatability is within plus or minus 0.01 mm, which is the figure held at the applicator. Your measured result still depends on correct tooling and a correctly stripped wire.
Which wire sizes are supported?+
Roughly 0.08 to 1.0 mm², with the exact window set by contact size and tooling. Send the wire specification and contact drawing for confirmation before ordering.
What data does each cycle produce?+
Force values and counts per part, stored and exportable to MES. This gives a record per joint instead of relying on periodic sampling.
What are delivery terms?+
Standard configurations are quoted at 10 to 15 working days, confirmed at order. MOQ is one set, and a written quote follows within one working day of receiving your part details.
Can you evaluate our parts before we commit?+
Yes. Send sample parts for evaluation, and you receive recorded run-offs with measured joint data. It is the fastest way to check whether your part sits inside the machine window.

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Specifications

Technical Data

Force accuracy±0.01 mm
Wire range0.08–1.0 mm²
Throughput1000 pcs/h
Traceabilityper cycle
DataMES-ready
Buildindustrial
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Why It Matters

Where the Twist-Pin Wire Crimping Equipment Fits in Your Line

Connector and wire-harness production lives or dies on repeatability. Manual crimping and bench assembly introduce operator-to-operator variation, scattered process steps and rework that only surface at final test. The Twist-Pin Wire Crimping Equipment concentrates crimping equipment into a controlled, data-logging station so quality is built in, not inspected in.

It is most often specified for Aerospace & Defense, Automotive Electronics, Telecom & 5G / RF, where unstable accuracy, high scrap and slow delivery are the recurring pain points. Because recipes and process data are digitized, the same machine scales from low-volume, high-mix programs to high-volume production without re-engineering the cell.

Twist Pin Wire Crimper in use
FAQ

Twist-Pin Wire Crimping Equipment — FAQ

Which connector types is the Twist-Pin Wire Crimping Equipment suitable for?+
It targets Aerospace & Defense, Automotive Electronics, Telecom & 5G / RF. Share your connector drawing or sample and we confirm fit, then store a validated recipe per part number.
Does the Twist-Pin Wire Crimping Equipment support MES / traceability?+
Yes. Production data — force curves, counts and per-cycle records — export via MES / OPC-UA for full traceability.
What throughput can I expect?+
See the Technical Data table for this model's rated output (pcs/h). Real-world rate depends on part complexity and feeding method.
Can you build a custom automated line around this machine?+
Yes. Beyond the standard machine we deliver custom turnkey lines based on self-developed patents and your specific process.