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J30J Wire-Sequence Inspection & Marking Machine

100% in-line wire-sequence verification with automatic marking

TESTING & INSPECTION · J30J-WSM

Built for Stable, Repeatable Crimping Quality

J30J Wire-Sequence Inspection & Marking Machine in one sentence: The J30J-WSM verifies the wire order of J30J and comparable micro-connectors in real time, then marks accepted parts. Any mis-wire triggers an audible and visual alarm and blocks the part from being accepted, which stops sequence errors at the station instead of at final inspection.

J30J Wire Sequence Tester
J30J Wire Sequence Tester detail

The J30J-WSM checks the wire sequence of J30J and similar micro-connectors in real time, marks qualified parts and triggers an audible/visual alarm the moment a mis-wire is detected — stopping defects at the source instead of at final QC.

  • Real-time wire-sequence verification, 100% check rate
  • Automatic marking of qualified assemblies
  • Audible + visual alarm on any sequence error
  • Up to 192-character program editing
  • Compatible with the J30J micro-connector family
  • Fast commissioning — typical delivery 10–15 working days

Typical applications: Aerospace & Defense · Automotive Electronics · Radar & Communications

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Where the J30J Wire-Sequence Inspection & Marking Machine fits

Where it does not fit

It verifies sequence and marks on the fixtured connector; it does not test electrical continuity or insulation resistance. Parts outside the J30J micro-connector family need different fixturing, which has to be quoted separately.

J30J Wire-Sequence Inspection & Marking Machine — Technical Data

ParameterValueUnitTest condition
Inspection rate100% of partsReal-time CCD capture of wire order
Marking capacity192charactersProgrammable content per part
AlarmAudible and visualTriggered on any sequence mismatch
Connector familyJ30J micro-rectangularOther families need custom fixturing
Acceptance gateBlocks marking on rejectUnqualified parts are not marked as good
Delivery10-15working daysStandard configuration, subject to confirmation

Model comparison

ModelKey specificationsPositioning
J30J-WSM100% sequence check, 192 character markingStopping mis-wires on J30J series before they are marked
Pin-Retention Tester LP-PR30000-200 N push-out, 0.1 N resolutionVerifying terminal retention rather than wire order
Marking and Testing MachinesVision plus laser marking rangeOther connector families and higher output cells

Pricing, lead time and certifications

MOQ1 set
Lead timeConfirmed per order, depends on configuration
AvailabilityInStock
Quote termsWritten quotation within 24 working hours
CertificationsCE

J30J Wire-Sequence Inspection & Marking Machine — FAQ

What happens when a mis-wire is detected?+
The machine alarms audibly and visually, and the part is not marked as qualified. That keeps a wrongly sequenced connector from reaching final assembly or the customer.
How much information can be marked?+
Up to 192 characters are programmable, typically used for date, shift, operator code and serial number. This gives a stable per-part identity for later records.
Is every part inspected?+
Yes, inspection runs at 100% of parts in real time rather than by sampling. That is what removes the chance of one reversed pair passing through a batch.
Does it also test electrical performance?+
No. It verifies sequence and then marks. Insulation resistance, continuity and hi-pot testing belong to separate stations in the line.
What are the terms?+
MOQ one set, delivery typically quoted at 10 to 15 working days for standard configuration and confirmed per order. A written quote follows within 24 working hours.
Can it handle a different connector family?+
Fixturing is built for J30J and similar micro-rectangular connectors. Other families can be reviewed, usually requiring custom fixtures quoted separately after sample evaluation.

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Specifications

Technical Data

Check rate100%
Program capacity192 characters
Detection response< 0.5 s
Alarmaudible + visual
Lead time10–15 working days
ApplicableJ30J micro-connectors
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Why It Matters

Where the J30J Wire-Sequence Inspection & Marking Machine Fits in Your Line

Connector and wire-harness production lives or dies on repeatability. Manual crimping and bench assembly introduce operator-to-operator variation, scattered process steps and rework that only surface at final test. The J30J Wire-Sequence Inspection & Marking Machine concentrates testing & inspection into a controlled, data-logging station so quality is built in, not inspected in.

It is most often specified for Aerospace & Defense, Automotive Electronics, Radar & Communications, where unstable accuracy, high scrap and slow delivery are the recurring pain points. Because recipes and process data are digitized, the same machine scales from low-volume, high-mix programs to high-volume production without re-engineering the cell.

J30J Wire Sequence Tester in use
FAQ

J30J Wire-Sequence Inspection & Marking Machine — FAQ

Which connector types is the J30J Wire-Sequence Inspection & Marking Machine suitable for?+
It targets Aerospace & Defense, Automotive Electronics, Radar & Communications. Share your connector drawing or sample and we confirm fit, then store a validated recipe per part number.
Does the J30J Wire-Sequence Inspection & Marking Machine support MES / traceability?+
Yes. Production data — force curves, counts and per-cycle records — export via MES / OPC-UA for full traceability.
What throughput can I expect?+
See the Technical Data table for this model's rated output (pcs/h). Real-world rate depends on part complexity and feeding method.
Can you build a custom automated line around this machine?+
Yes. Beyond the standard machine we deliver custom turnkey lines based on self-developed patents and your specific process.