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Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal)

Two wires crimped in parallel to loose terminals

CRIMPING EQUIPMENT · LP-DC2010

Built for Stable, Repeatable Crimping Quality

Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) in one sentence: The LP-DC2010 crimps two wires side by side into a loose-piece terminal in a single stroke, which removes the offset and variation that hand crimping small dual-wire terminals produces. Force is monitored per stroke, and the compact footprint suits a bench or an existing line.

Dual Wire Parallel Crimper
Dual Wire Parallel Crimper detail

The LP-DC2010 crimps two wires in parallel into loose (loose-piece) terminals in a single stroke, improving consistency over manual crimping and cutting scrap on high-mix harness work.

  • Two wires crimped in one parallel stroke
  • Force-monitored crimp for consistency
  • Manual-assist feeding for flexibility
  • Compact footprint for bench or line
  • Reduces manual variation and scrap
  • Quick change-over between terminal types

Typical applications: Automotive Electronics · New Energy

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Where the Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) fits

Where it does not fit

It is semi-automatic, so an operator feeds every part and output stays below a fully automatic cell. It is limited to about 0.12 to 0.3 mm² and single-orientation loose terminals, and it will not handle reeled terminals without a feeding option.

Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) — Technical Data

ParameterValueUnitTest condition
Wires per stroke2parallel wiresInto one loose-piece terminal
Wire range0.12-0.3mm²For parallel dual-wire crimping
Operation modeSemi-automaticManual feeding, machine-controlled stroke
Force monitoringMonitored crimp forcePer stroke, with reject on deviation
Change-overQuick terminal type changeWithin supported loose terminal families
FootprintBench or inlineCompact machine body

Model comparison

ModelKey specificationsPositioning
LP-DC20102 wires, 0.12-0.3 mm², semi-automaticDual-wire terminations where an operator feeds each part
LP-MC2024±0.01 mm, closed-loop force, MES exportTwist-pin contacts needing full force-curve proof
LP-WC2024±0.01 mm servo force, per-part dataSingle-wire termination onto twist-pin contacts

Pricing, lead time and certifications

MOQ1 set
Lead timeConfirmed per order, depends on configuration
AvailabilityInStock
Quote termsWritten quotation within 24 working hours
CertificationsCE

Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) — FAQ

What does dual-wire parallel crimping mean?+
Two stripped wires are placed side by side into the same loose terminal and crimped in a single stroke. Doing this in one action keeps both wires aligned and avoids the offset common when each is crimped separately by hand.
Which wire sizes can it crimp?+
About 0.12 to 0.3 mm² for parallel dual-wire crimping. Wires outside that range fall beyond the tooling and force profile, so check your specification first.
Is it fully automatic?+
No. Feeding is manual and the crimp stroke is machine-controlled, which suits high-mix work better than a fully automatic line but keeps the output below that of automatic cells.
Does it check crimp quality?+
Yes, force is monitored on every stroke and out-of-window crimps are rejected. Adding periodic cross-section analysis and pull-off testing is still recommended to validate the process.
What are the commercial terms?+
MOQ one set, lead time confirmed per order, written quote within 24 working hours once you supply wire range, terminal part number, output target and any required standard.
How long does change-over take?+
Change-over between supported terminal families is fast by design. The exact time depends on whether tooling has to be swapped, which is confirmed when your part list is reviewed.

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Specifications

Technical Data

Wires2 parallel
Terminal typeloose / loose-piece
Crimp forcemonitored
Throughput~800 pcs/h
Footprintbench / line
Change-overquick
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Why It Matters

Where the Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) Fits in Your Line

Connector and wire-harness production lives or dies on repeatability. Manual crimping and bench assembly introduce operator-to-operator variation, scattered process steps and rework that only surface at final test. The Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) concentrates crimping equipment into a controlled, data-logging station so quality is built in, not inspected in.

It is most often specified for Automotive Electronics, New Energy, where unstable accuracy, high scrap and slow delivery are the recurring pain points. Because recipes and process data are digitized, the same machine scales from low-volume, high-mix programs to high-volume production without re-engineering the cell.

Dual Wire Parallel Crimper in use
FAQ

Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) — FAQ

Which connector types is the Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) suitable for?+
It targets Automotive Electronics, New Energy. Share your connector drawing or sample and we confirm fit, then store a validated recipe per part number.
Does the Semi-Auto Dual-Wire Parallel Crimping Machine (Loose Terminal) support MES / traceability?+
Yes. Production data — force curves, counts and per-cycle records — export via MES / OPC-UA for full traceability.
What throughput can I expect?+
See the Technical Data table for this model's rated output (pcs/h). Real-world rate depends on part complexity and feeding method.
Can you build a custom automated line around this machine?+
Yes. Beyond the standard machine we deliver custom turnkey lines based on self-developed patents and your specific process.